Organic Fertilizer Granulator for Recycling Organic Wastes


Generally speaking, organic wastes, also called green wastes, refer to organic and waste materials produced during the process of production and life activities that people engaged in, mainly containing crop straw, organic household garbage, human and animal manure, etc. With the fast development of economy and continuous improvement of people’s living standard, the quantity of organic waste has also increased dramatically with each passing year.

organic waste

Every year we dump a massive 2.12 billion tons of waste. The waste flows in agricultural industry and rural areas have high share of organic matter, ranging from 40 to 85 percent. Similarly, organic waste accounts for more than 60 percent of MSW in low-income countries. According to the data from FAO, about thirty percents of food produced by world for human consumption are lost or wasted each year, equal to about 1.3 billion tons grain, one trillion dollars economic cost, 700 billion dollars environmental cost and 900 billion dollars social cost. From the estimation of USDA, over 335 million tons of poultry/livestock wastes were produced on farms in USA, about 100 times more manure than the quantity of human sewage sludge processed in US municipal waste water plants. For instance, one dairy farm with twenty-five hundred cows organic-wastesproduces as much waste as a city with about four hundred thousand residents(how to make cow dung fertilizer). Also, the annually average quantity crop residues (the plant material remaining after the plant
is harvested, including leaves, stalks and roots) only in North China is 83.0 Mt (Mt = Mega tonnes), while average amount of total biomass residue of 105.7 Mt in Northeast China. Besides, only in Scotland, there were 2.47 million tonnes household waste generated in the year of 2015. Around 50% of household wastes and 30% of all wastes we throw away are organic, which represents so much wasted resource that fills limited landfill space. All these organic wastes should be regarded as a resource and several appropriate technologies exist for adequate treatment and resource recovery, including composting and granulating for organic fertilizer.

Problems of Organic Waste

Due to improper processing method and inadequate processing effort, organic waste has led to a series of environmental problems and social issues, including occupying land, polluting water, soil and atmosphere, transmitting disease, causing public health and so forth, affecting the stable and healthy development of economy to some extent. What’s worse, organic wastes contain affluent substance of energy source that can cause secondary pollution as well as huge waste of resources under the traditional process mode (like burying wastes in landfill). In addition, organic wastes can generate methane from anaerobic organic fertilizer granulatorsdecomposition after dumped in landfill, and the methane would become greenhouse gas (72 times
greenhouse effect higher than CO2) after released into air. Obviously, this processing mode cannot adapt to the developing requirements of current sustainable economy and society.

Fortunately, there are three major methods to use organic waste – for soil improvement, for animal raising and to provide a source of energy. Thereinto, there is a safe and effective method for processing green wastes – using organic fertilizer granulator to granulating organic waste for recycling, not only relieving the pressure on environment but also turning waste into treasure. For instance in Europe, even though more waste is being generated, the total amount of municipal waste landfilled has diminished.  During the past ten years (2005-2015), landfilling has fallen by as much as 5.6 % per year on average. Most organic wastes have been used as crucial raw materials of organic fertilizer production, and turned into organic fertilizer for soil improvement after compost and granulation process. For now, Whirlston can offer three generalized and accepted approaches and machines for the granulation of organic waste, including disc pan granulator, new-type organic fertilizer granulator and flat die pellet mill.

Significance of Granulating Organic Waste for Fertilizer

Granulating organic waste is able to turn wastes into fertilizer, not only controlling nutrient more conveniently, but also making dry and granular organic fertilizers that can be stored and packaged for sale. It is indisputable that organic fertilizer is one of important fertilizer source in agricultural production in virtue of its overall and balanced nutrients with everlasting fertilizer efficiency. Compared with chemical fertilizer, granulated organic fertilizer has irreplaceable superiority, not only improving soil structure and quality, but also supplying nutrients for plants, which is of great significance to the development of organic, green and pollution-free agriculture.

  • Promoting soil quality:soil is a non-renewable resource crucial for food production and ecosystem stability, thus it is critical for sustainable agriculture to improve soil health and reverse soil degradation. Granulating manure and crop residues and other organic wastes into organic fertilizers can enhance soil quality and reverse soil degradation because granulated fertilizer provides essential nutrients for plant production and raising soil organic matter content.
  • Improving soil structure:granulated organic fertilizers increase soil organic matter content contributing to physical, chemical and biological soil properties, improving the permeability of soil and promoting the nutrient and water retention ability of soil, then realizing the improvement of soil structure and stability.
  • Wide raw material sources:There are significant volume of organic wastes to be used as raw materials for granulated organic fertilizer – from food wastes, livestock manure, plant straws to other organic wastes, all of which are easy to find, almost everywhere to be seen. Therefore, it is easy to obtain raw material locally so as to lower production cost.
  • Proving rich nutrition for plants:granulated organic fertilizer provides a kinder, gentler way to give required nutrients to plant because these fertilizes are carbon-based compounds that increase the productivity and growth quality of plants, enhancing soil ecosystem, finally increasing crop production yield.
  • Organic food production:Producing foods organically starts with organic fertilizers. Allowing the plants, fruits, and vegetables to consume good microorganisms will lead to healthier, stronger, and thriving crops.
  • Reducing pollution to environment greatly:reducing and avoiding methane emissions through activities like organics recycling is one of the best ways to achieve a near-term beneficial impact in mitigating global climate change. Moreover, granulating organic wastes into fertilizers can greatly reduce soil and water pollution, protect atmosphere from foul smell, decrease the incidence of disease and then contribute to public health.
  • Creating economic incomes:granulating organic wastes for fertilizer means creating considerable profits. As we all see, organic fertilizer has broad market prospect in virtue of its incomparable superiority – non-pollution, high organic content and nutrient. Meanwhile, rapid development of organic agriculture coupled with augmenting demand for organic food is expected to increase the demand for granulated organic fertilizers.

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